ERGO-MECHANICAL APPROACH OF DESIGNING TRUCK TIRE INSTALLATION TOOL FOR SMALL WORKSHOPS
Keywords:
Ergo-mechanical, Anthropometrics, Assistive device design, Truck tires, Musculoskeletal complaintsAbstract
Manual truck tire installation can cause musculoskeletal disorders due to unnatural postures and high physical demands. This study aims to assess the prevalence of musculoskeletal complaints among truck tire installation workers and to design a truck tire installation aid based on an ergo-mechanical approach. The level of musculoskeletal complaints was measured using the Nordic Body Map questionnaire with a four-point Likert scale in five workers, before and after work. The measurement results showed an average musculoskeletal complaint score of 54.2 after work, placing it in the moderate-risk category and requiring corrective action. Based on these findings, a truck tire installation aid was designed using worker anthropometric data, employing a 5th-percentile approach to ensure the safety and comfort of workers with small body sizes. The body dimensions used include standing elbow height, palm length, knee height, foot length, and horizontal standing reach. The results of translating anthropometric data into technical designs indicate that the proposed assistive device has the potential to improve work posture, reduce physical load, and lower the risk of musculoskeletal disorders. Although this research remains limited to the conceptual design stage and lacks prototype testing, the results can serve as a basis for developing and evaluating ergonomic assistive devices in real work environments.
References
Adnyana, I W. B., Adiputra, I N., Tirtayasa, K., & Wijaya Kusuma, I G.B. (2015). Application of synergy of ergo-mechanical system to improve fuel energy efficiency of dryer and working capacity of women employees in industrial facilities of banten at Blahbatuh Gianyar Bali. Indonesia Journal of Biomedical Science, 9(1), 1-8. https://doi.org/10.15562/ijbs.v9i1.10
Ahmed, J. U., Raha, S. K., Rahman, Md. H., & Alam, Md. G. S. (2017). Determinants of dairy households’ food security in charareas of Northern Bangladesh. Journal of Food Security, 5(5), 187-196. https://doi.org/10.12691/jfs-5-5-5
Antropometri Indonesia. (2025). Pengukuran antropometri. https://antropometriindonesia.org/ index.php/detail/sub/3/4/0/dimensi_antropometri
Azwir, H. H., Putra, F. K., & Oemar, H. (2021). Perbaikan sistem kerja proses pemasangan ban truk dengan perancangan peralatan pendukung menggunakan QFD dan REBA. Jurnal Rekayasa Sistem Industri, 10(2), 161-172. https://doi.org/10.26593/jrsi.v10i2.4397.161-172
Benos, L., Tsaopoulos, D., & Bochtis, D. (2020). A Review on ergonomics in agriculture. part i: manual operations. Applied Sciences, 10(6), 1905. https://doi.org/10.3390/app10061905
Bridger, R. S. (2003). Introduction to the Ergonomics. Second ed., New York, Taylor & Francis.
Bridger, R. S. (2017). Introduction to Human Factors and Ergonomics. Fourth ed., In U.S. CRC Press.
Burgess-Limerick, R. (2018). Participatory ergonomics: evidence and implementation lessons. Applied Ergonomics, 68, 289-293. https://doi.org/10.1016/j.apergo.2017.12.009
Colton, T. (1985). Statistik Kedokteran.Yogyakarta: Gadjah Mada University Press.
Fulmer, S., Scott, E., Punnett, L., & Buchholz, B. (2022). Using participatory ergonomics to improve health and safety in commercial lobstering in the United States: 2 case studies. NEW SOLUTIONS: A Journal of Environmental and Occupational Health Policy, 32(2),132-143. https://doi.org/10.1177/10482911221096774
Greggi, C., Visconti, V. V., Albanese, M., Gasperini, B., Chiavoghilefu, A., Prezioso, C., Persechino, B., Iavicoli, S., Gasbarra, E., Iundusi, R., & Tarantino, U. (2024). Work-related musculoskeletal disorders: a systematic review and meta-analysis. Journal of Clinical Medicine, 13(13), 3964. https://doi.org/10.3390/jcm13133964
Imada, A. (2000). Participatory ergonomics: a strategy for creating human-centred work. J. Sci. Lab., 76, 25–31.
Kaewdok, T., Norkaew, S., Sirisawasd, S., Choochouy, N., & Taptagaporn, S. (2022). Anthropometric measurement of thai older farmers for agricultural tools and workplace design. Designs, 6(5), 81. https://doi.org/10.3390/designs6050081
Kaewdok, T., Sirisawasd, S., Norkaew, S., & Taptagaporn, S. (2020). Application of anthropometric data for elderly-friendly home and facility design in Thailand. International Journal of Industrial Ergonomics, 80, 103037. https://doi.org/10.1016/j.ergon.2020.103037
Kroemer, K. H. E., Kroemer, A. D., & Kroemer-Elbert, K. E. (2019). Ergonomics: How to Design for Ease and Efficiency. 3rd ed. Cham: Springer.
Nadila, F. E., & Suryadi, A. (2024). Analysis of work posture and risk of musculoskeletal complaints of loading-unloading workers using the REBA method at PT.XYZ. Indonesian Journal of Industrial Engineering & Management, 5(1), 69-79. http://dx.doi.org/10.22441/ijiem.v5i1.21878
Olowogbon, T. S., Babatunde, R. O., Asiedu, E., & Yoder, A.M. (2021). Prevalence and exposure to ergonomic risk factors among crop farmers in Nigeria. Applied Sciences, 11(24), 11989. https://doi.org/10.3390/app112411989
OSHA (Occupational Safety and Health Administration). (2025a). Ergonomics. U.S. Department of Labor. https://www.osha.gov/ergonomics
OSHA (Occupational Safety and Health Administration). (2025b). Ergonomics: solutions to control hazards. U.S. Department of Labor. https://www.osha.gov/ergonomics/control-hazards
Pheasant, S., & Haslegrave, C. M. (2006). Bodyspace: Anthropometry, Ergonomics and the Design of Work. 3rd ed. Boca Raton: CRC Press.
Pratama, B. W. N., Herlianti, R., Ikatrinasari, Z. F. (2024). Perancangan meja kerja ergonomis dengan metode antropometri pada proses inspection checking output green tire di perusahaan X. Performa: Media Ilmiah Teknik Industri, 23(2), 141-150. https://doi.org/10.20961/performa.23.2.84759
Rajendran, M., Sajeev, A., & Shanmugavel, R. (2021). Ergonomic evaluation of workers during manual material handling. Materials Today: Proceedings, 46(17), 7770-7776. https://doi.org/10.1016/j.matpr.2021.02.283
Riyan, M., Sukapto, P., Yogasara, T. (2023). Work Improvement Utilizing A Participatory Ergonomic Method to Promote Work Safety, Health, and Productivity (A Case Study at PT. Eka Kayra Sinergi Bandung). 12(2), 237-250. https://doi.org/10.26593/jrsi.v12i2.6784.237-250
Sari, T.N., Fil’aini, R., & Cahyani, D. (2020). Analisis desain gagang cangkul berdasarkan antropometri petani pria dan beban kerja penggunanya pada lahan sawah di Kecamatan Wedung, Demak, Jawa Tengah. Jurnal Optimasi Teknik Industri, 2(2), 66-71. https://doi.org/10.30998/joti.v2i2.6818
Suarjana, I. W. G., Pomalingo, M. F., & Parhusip, B. R. (2022). Penerapan ergo-mechanical design sebagai upaya peningkatan kualitas kesehatan pekerja CV. Victoria. Jurnal Abdimas Jatibara, 1(1), 73-83.
Susana, I. G. B., Triadi, A. A. A., & Kawirian, W. (2024a). Ergo-mechanical applications in small-scale SMAW welding table design. Jurnal Pendidikan Teknik Mesin, 24(2), 32-37. https://doi.org/10.15294/hpkf3b19
Susana, I. G. B., Putra, I K. P., & Aryadi, I G. A. K. C. A. W. (2024b). Applications of ergonomic aids in manual work based on ergo-mechanical studies for small farmers. Energy, Materials and Product Design, 3(1), 176-183. https://doi.org/10.29303/empd.v3i1.4505
Tanjung, R., Mahyuni, E. L., Sinaga, J., Syaputri, D., Manalu, S. M. H., & Soedjadi, T. T. B. (2023). Ergonomic risk factors and their effects on musculoskeletal disorders (MSDs) among Karo’s uis weavers. Jurnal Kesehatan Lingkungan Indonesia, 22(2), 195–201. https://doi.org/10.14710/jkli.22.2.195-201
Tarwaka. (2019). Ergonomi Industri: Dasar-Dasar Pengetahuan Ergonomi dan Aplikasi Di Tempat Kerja. Edisi II dengan revisi. Surakarta: Harapan Press.
Thongchoomsin, S., Siangchin, S. S., Kaunnil, A., & Baramee, P. (2025). Effect of participatory ergonomics program on reducing ergonomic risk factors among the aging workers on ginger peelers in Wat Puranawas community, Thailand. Int J Occup Med Environ Health, 38(4), 324-334. https://doi.org/10.13075/ijomeh.1896.02486
Wignjosoebroto, S. (2008). Ergonomi Studi Gerak dan Waktu. Cetakan keempat. Penerbit Guna Widya Surabaya.
Yong, X., Yan, Z., Wang, C., Wang, Ch., Li, N., & Wu, X. (2019). Ergonomic mechanical design and assessment of a waist assist exoskeleton for reducing lumbar loads during lifting task. Micromachines, 10(7), 463. https://doi.org/10.3390/mi10070463
Downloads
Published
How to Cite
Issue
Section
Citation Check
License

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors submitting a manuscript do so on the understanding that if accepted for publication, the copyright of the article shall be assigned to Jurnal Dinamika Vokasional Teknik Mesin

